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XR6/XR3 Transmitter
Installation Manual
Document:XR6/XR3-INST
Issue: 3.0 2009-07-15
Status: Preliminary
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1 2 3 4 5 6 ... 97 98

Indice de contenidos

Pagina 1 - Installation Manual

XR6/XR3 TransmitterInstallation ManualDocument:XR6/XR3-INSTIssue: 3.0 2009-07-15Status: Preliminary

Pagina 2

XR6/XR3 Installation ManualPage x Issue 3.0 2009-07-15Lightning hazardsBefore opening the transmitter and touching internal parts, remove and solidly

Pagina 3

XR6/XR3 Installation ManualIssue 3.0 2009-07-15 Page xiSafety precautionsThis section provides very important information about protecting the safety

Pagina 4

XR6/XR3 Installation ManualPage xii Issue 3.0 2009-07-15Voltage awarenessEnsure that all personnel that are able to access areas with high voltage ci

Pagina 5 - Contents

XR6/XR3 Installation ManualIssue 3.0 2009-07-15 Page xiiiMarking hazardsPlace warning signs close to any hazardous areas or systems (e.g., the feedli

Pagina 6

XR6/XR3 Installation ManualPage xiv Issue 3.0 2009-07-15Safety interlocksThe transmitter contains an electrical interlock, which is an external circu

Pagina 7 - About this manual

XR6/XR3 Installation ManualIssue 3.0 2009-07-15 Page xvEarthquake protectionIf the transmitter site is in a region that experiences any noticeable

Pagina 8 - Nautel User Group (NUG)

XR6/XR3 Installation ManualPage xvi Issue 3.0 2009-07-15

Pagina 9 - About safety

XR6/XR3 Installation Manual Preparing for installationIssue 3.0 2009-07-15 Page 1-1Section 1: Preparing for installation Before installing your XR6/

Pagina 10 - Other hazards

XR6/XR3 Installation Manual Preparing for installationPage 1-2 Issue 3.0 2009-07-15Figure 1.1: Flowchart - Installing the transmitterUnpacking and po

Pagina 11 - Safety precautions

XR6/XR3 Installation Manual Installing the power transformerIssue 3.0 2009-07-15 Page 2-1Section 2: Installing the power transformer1. Before placin

Pagina 13 - Marking hazards

XR6/XR3 Installation Manual Installing the power transformerPage 2-2 Issue 3.0 2009-07-15Figure 2.2: Single-phase XR6 power transformer line voltage

Pagina 14 - Equipment safety

XR6/XR3 Installation Manual Installing the power transformerIssue 3.0 2009-07-15 Page 2-3Table 2.1: Three-phase primary winding tap nominal voltages

Pagina 15 - Earthquake protection

XR6/XR3 Installation Manual Installing the power transformerPage 2-4 Issue 3.0 2009-07-153. Remove the back plate at the bottom/back of the transmitt

Pagina 16 - XR6/XR3 Installation Manual

XR6/XR3 Installation Manual Installing the power transformerIssue 3.0 2009-07-15 Page 2-5Figure 2.3: XR6/XR3 1-phase choke shim removalFigure 2.4: XR

Pagina 17

XR6/XR3 Installation Manual Installing the power transformerPage 2-6 Issue 3.0 2009-07-15Figure 2.5: XR6/XR3 1-phase power transformer installation9.

Pagina 18

XR6/XR3 Installation Manual Unpacking and positioningIssue 3.0 2009-07-15 Page 3-1Section 3: Unpacking and positioningTo install an XR6/XR3 transmit

Pagina 19 - Transformer taps

XR6/XR3 Installation Manual Unpacking and positioningPage 3-2 Issue 3.0 2009-07-15Figure 3.1: RF Power ModuleTop MountingScrew HolesRear PanelCutoutC

Pagina 20

XR6/XR3 Installation Manual Unpacking and positioningIssue 3.0 2009-07-15 Page 3-33. Move the transmitter cabinet to its assigned position.4. Verify

Pagina 21

XR6/XR3 Installation Manual Unpacking and positioningPage 3-4 Issue 3.0 2009-07-15

Pagina 22

XR6/XR3 Installation Manual Connecting the station reference groundIssue 3.0 2009-07-15 Page 4-1Section 4: Connecting the station reference groundTo

Pagina 23

Nautel Limited10089 Peggy’s Cove RoadHackett’s Cove, NS Canada B3Z 3J4Phone: +1.902.823.3900 orToll Free: +1.877.6NAUTEL (6628835) (Canada & USA o

Pagina 24

XR6/XR3 Installation Manual Connecting the station reference groundPage 4-2 Issue 3.0 2009-07-15Figure 4.1: Safety Ground Stud Assembly Detail INTERI

Pagina 25

XR6/XR3 Installation Manual Connecting ac powerIssue 3.0 2009-07-15 Page 5-1Section 5: Connecting ac powerTo connect ac power to the transmitter, pe

Pagina 26 - Figure 3.1: RF Power Module

XR6/XR3 Installation Manual Connecting ac powerPage 5-2 Issue 3.0 2009-07-152. Connect the ac power ground to the station reference ground. 3. Verify

Pagina 27 - (1 per module)

XR6/XR3 Installation Manual Installing the RF connectorIssue 3.0 2009-07-15 Page 6-1Section 6: Installing the RF connectorThe XR6/XR3 comes with one

Pagina 28

XR6/XR3 Installation Manual Installing the RF connectorPage 6-2 Issue 3.0 2009-07-15Figure 6.1: XR6/XR3 Exciter Panel Assembly (NAE93 – A2)A2A6A2A1A2

Pagina 29

XR6/XR3 Installation Manual Installing the RF connectorIssue 3.0 2009-07-15 Page 6-37/8 EIA Output Connection1. Locate and unpack the output connecto

Pagina 30 - EXTERIOR

XR6/XR3 Installation Manual Installing the RF connectorPage 6-4 Issue 3.0 2009-07-151-5/8 EIA Output Connection1. Locate and unpack the output connec

Pagina 31

XR6/XR3 Installation Manual Installing the RF connectorIssue 3.0 2009-07-15 Page 6-5Stud Output Connector1. Unpack the stud connector assembly. Remov

Pagina 32

XR6/XR3 Installation Manual Installing the RF connectorPage 6-6 Issue 3.0 2009-07-15

Pagina 33 - Preparation

XR6/XR3 Installation Manual Adjusting the spark gapIssue 3.0 2009-07-15 Page 7-1Section 7: Adjusting the spark gapThe XR6/XR3’s RF output filter con

Pagina 35 - 7/8 EIA Output Connection

XR6/XR3 Installation Manual Adjusting the spark gapPage 7-2 Issue 3.0 2009-07-15Figure 7.1: RF Output Spark Gap LocationSpark GapE1

Pagina 36 - 1-5/8 EIA Output Connection

XR6/XR3 Installation Manual Adjusting the spark gapIssue 3.0 2009-07-15 Page 7-3Table 7.1: Spark Gap Setting versus AltitudeFrequency (kHz) Spark Gap

Pagina 37 - Stud Output Connector

XR6/XR3 Installation Manual Adjusting the spark gapPage 7-4 Issue 3.0 2009-07-15Table 7.1: Spark Gap Setting versus Altitude (continued)Frequency (kH

Pagina 38

XR6/XR3 Installation Manual Adjusting the spark gapIssue 3.0 2009-07-15 Page 7-5Table 7.1: Spark Gap Setting versus Altitude (continued)Frequency (kH

Pagina 39

XR6/XR3 Installation Manual Adjusting the spark gapPage 7-6 Issue 3.0 2009-07-15Table 7.1: Spark Gap Setting versus Altitude (continued)Frequency (kH

Pagina 40 - Spark Gap

XR6/XR3 Installation Manual Adjusting the spark gapIssue 3.0 2009-07-15 Page 7-7Table 7.1: Spark Gap Setting versus Altitude (continued)Frequency (kH

Pagina 41

XR6/XR3 Installation Manual Adjusting the spark gapPage 7-8 Issue 3.0 2009-07-15Table 7.1: Spark Gap Setting versus Altitude (continued)Frequency (kH

Pagina 42

XR6/XR3 Installation Manual Adjusting the spark gapIssue 3.0 2009-07-15 Page 7-9Table 7.1: Spark Gap Setting versus Altitude (continued)Frequency (kH

Pagina 43

XR6/XR3 Installation Manual Adjusting the spark gapPage 7-10 Issue 3.0 2009-07-15Table 7.1: Spark Gap Setting versus Altitude (continued)Frequency (k

Pagina 44

XR6/XR3 Installation Manual Adjusting the spark gapIssue 3.0 2009-07-15 Page 7-11Table 7.2: Altitude Scale FactorAltitude (ft)Spark Gap (in.)Spark Ga

Pagina 45

XR6/XR3 Installation Manual Table of contentsPage vContentsAbout this manual viiAbout safety ixSafety precautions xiPreparing for installation 1-1Inst

Pagina 46

XR6/XR3 Installation Manual Adjusting the spark gapPage 7-12 Issue 3.0 2009-07-15

Pagina 47

XR6/XR3 Installation Manual Audio and IBOC inputsIssue 3.0 2009-07-15 Page 8-1Section 8: Audio and IBOC inputsThis section describes requirements as

Pagina 48

XR6/XR3 Installation Manual Audio and IBOC inputsPage 8-2 Issue 3.0 2009-07-15Audio configuration1. To configure an analog installation, go to “Analo

Pagina 49

XR6/XR3 Installation Manual Audio and IBOC inputsIssue 3.0 2009-07-15 Page 8-3Routing Analog Installation Cables1. Route audio cables through the cab

Pagina 50

XR6/XR3 Installation Manual Audio and IBOC inputsPage 8-4 Issue 3.0 2009-07-15• If you provide a backup analog program stream to an exciter configure

Pagina 51 - IBOC input

XR6/XR3 Installation Manual Audio and IBOC inputsIssue 3.0 2009-07-15 Page 8-52. On the remote interface PWB, connect a jumper from J3-23, and a jump

Pagina 52 - Audio configuration

XR6/XR3 Installation Manual Audio and IBOC inputsPage 8-6 Issue 3.0 2009-07-15Figure 8.3: Location of cable entry hole (top view of XR6/XR3 transmitt

Pagina 53 - IBOC Configuration

XR6/XR3 Installation Manual Control and monitoringIssue 3.0 2009-07-15 Page 9-1Section 9: Control and monitoringThis section describes control and m

Pagina 54

XR6/XR3 Installation Manual Control and monitoringPage 9-2 Issue 3.0 2009-07-15LVPS faultThe +24 V, +15 V, -15 V and +5 V power supplies are monitore

Pagina 55

XR6/XR3 Installation Manual Control and monitoringIssue 3.0 2009-07-15 Page 9-3Output network faultsHigh DC currentThis alarm is triggered when the d

Pagina 56

XR6/XR3 Installation ManualPage vi Issue 3.0 2009-07-15LAN interface (NxLink) 9-13Other considerations 10-1External RF drive source 10-1External 10

Pagina 57 - Alarm definitions

XR6/XR3 Installation Manual Control and monitoringPage 9-4 Issue 3.0 2009-07-15RF driver faultThis fault indicates a problem with the RF drive on the

Pagina 58 - Event Log

XR6/XR3 Installation Manual Control and monitoringIssue 3.0 2009-07-15 Page 9-5Mod. protectionThis fault is reported from the remote interface PWB. T

Pagina 59 - Preset screen

XR6/XR3 Installation Manual Control and monitoringPage 9-6 Issue 3.0 2009-07-15The backup battery should be replaced while ac power is ON. If the ac

Pagina 60

XR6/XR3 Installation Manual Control and monitoringIssue 3.0 2009-07-15 Page 9-7Remote control circuits and alarmsYou can control the active (A/B) exc

Pagina 61 - CAUTION:

XR6/XR3 Installation Manual Control and monitoringPage 9-8 Issue 3.0 2009-07-15Option 2 - Differential Input (External V dc). When you use an externa

Pagina 62

XR6/XR3 Installation Manual Control and monitoringIssue 3.0 2009-07-15 Page 9-9• TB2-6 (-): PDM INHB terminal. Continuous active signal inhibits the

Pagina 63

XR6/XR3 Installation Manual Control and monitoringPage 9-10 Issue 3.0 2009-07-15• TB1-14 (-): EXCITER A terminal. Causes a changeover to select excit

Pagina 64

XR6/XR3 Installation Manual Control and monitoringIssue 3.0 2009-07-15 Page 9-11•J3-13: Pwr Mod Fail. One or more power modules has a fault.•J3-12: L

Pagina 65

XR6/XR3 Installation Manual Control and monitoringPage 9-12 Issue 3.0 2009-07-15Remote performance monitoringThe transmitter provides outputs that le

Pagina 66

XR6/XR3 Installation Manual Control and monitoringIssue 3.0 2009-07-15 Page 9-13RF monitor sample. A true sample of the RF output voltage waveform is

Pagina 67

XR6/XR3 Installation ManualIssue 3.0 2009-07-15 Page viiAbout this manualThis manual provides information about installing an XR6/XR3 transmitter. Th

Pagina 68 - Remote performance monitoring

XR6/XR3 Installation Manual Control and monitoringPage 9-14 Issue 3.0 2009-07-15

Pagina 69 - LAN interface (NxLink)

XR6/XR3 Installation Manual Other considerationsIssue 3.0 2009-07-15 Page 10-1Section 10: Other considerationsThis section describes other considera

Pagina 70

XR6/XR3 Installation Manual Other considerationsPage 10-2 Issue 3.0 2009-07-15Installing an external RF drive source1. If the RF drive for one or bot

Pagina 71 - External RF drive source

XR6/XR3 Installation Manual Commissioning tasksIssue 3.0 2009-07-15 Page 11-1Section 11: Commissioning tasksThe transmitter contains solid-state de

Pagina 72

XR6/XR3 Installation Manual Commissioning tasksPage 11-2 Issue 3.0 2009-07-15Exciter RF drive board5. The default is INTERNAL RF DRIVE. See Section 8

Pagina 73 - Pre-commissioning tasks

XR6/XR3 Installation Manual Commissioning tasksIssue 3.0 2009-07-15 Page 11-3CommissioningTurning on the transmitter1. Terminate the transmitter&apos

Pagina 74 - Audio Lowpass Filter

XR6/XR3 Installation Manual Commissioning tasksPage 11-4 Issue 3.0 2009-07-1511. Set the active preset’s power output to zero by pressing Increase an

Pagina 75 - Commissioning

XR6/XR3 Installation Manual Commissioning tasksIssue 3.0 2009-07-15 Page 11-5Modulation checksVerify that the RF output is appropriately modulated wh

Pagina 76 - PA Volts remains within

XR6/XR3 Installation Manual Commissioning tasksPage 11-6 Issue 3.0 2009-07-1533. Disconnect the audio signal generator from TB2-1(+) and TB2-3(-) on

Pagina 77 - Modulation checks

XR6/XR3 Installation Manual Commissioning tasksIssue 3.0 2009-07-15 Page 11-7Going on-airImportant: Before going on the air, if you want the safety i

Pagina 78

XR6/XR3 Installation ManualPage viii Issue 3.0 2009-07-15XR6/XR3 Operating and Maintenance Manual, XR6/XR3-OPS-MAINT. The Operating and Maintenance M

Pagina 79 - Going on-air

XR6/XR3 Installation Manual Commissioning tasksPage 11-8 Issue 3.0 2009-07-15

Pagina 80

XR6/XR3 Installation Manual Parts and toolsIssue 3.0 2009-07-15 Page 12-1Section 12: Parts and toolsThis section describes parts associated with the

Pagina 81 - Section 12: Parts and tools

XR6/XR3 Installation Manual Parts and toolsPage 12-2 Issue 3.0 2009-07-15DocumentationSee “XR6/XR3 transmitter manuals” on page vii.Parts not supplie

Pagina 82 - Module replacement program

XR6/XR3 Installation Manual Parts and toolsIssue 3.0 2009-07-15 Page 12-3Tools for installation The tools you need during transmitter installation in

Pagina 83 - Tools for installation

XR6/XR3 Installation Manual Parts and toolsPage 12-4 Issue 3.0 2009-07-15

Pagina 84

XR6/XR3 Installation Manual Pre-installation / Installation assistanceIssue 3.0 2009-07-15 Page 13-1Section 13: Pre-installation / Installation assi

Pagina 85 - Pre-installation consulting

XR6/XR3 Installation Manual Pre-installation / Installation assistancePage 13-2 Issue 3.0 2009-07-15• Ac power wiring for the transmitter has been in

Pagina 86

XR6/XR3 Installation Manual Pre-installation / Installation assistanceIssue 3.0 2009-07-15 Page 13-3These tests ensure that the transmitter is operat

Pagina 87 - Training

XR6/XR3 Installation Manual Pre-installation / Installation assistancePage 13-4 Issue 3.0 2009-07-15All training courses at the Nautel Training Centr

Pagina 88 - Standard warranty

XR6/XR3 Installation Manual Pre-installation / Installation assistanceIssue 3.0 2009-07-15 Page 13-56. Nautel will not assume responsibility for any

Pagina 89 - Technical assistance

XR6/XR3 Installation ManualIssue 3.0 2009-07-15 Page ixAbout safetyAll Nautel transmitters are designed to meet the requirements of EN60215, Safety R

Pagina 90 - Module exchange service

XR6/XR3 Installation Manual Pre-installation / Installation assistancePage 13-6 Issue 3.0 2009-07-15+1.902.823.5100 (International) Email: support@na

Pagina 91 - Extended warranties

XR6/XR3 Installation Manual Pre-installation / Installation assistanceIssue 3.0 2009-07-15 Page 13-7• Serial number of part/assembly• *Complete refer

Pagina 92

XR6/XR3 Installation Manual Pre-installation / Installation assistancePage 13-8 Issue 3.0 2009-07-15One-year Extended Warranty Plans add an additiona

Pagina 93 - Section 14: List of terms

XR6/XR3 Installation Manual List of termsIssue 3.0 2009-07-15 Page 14-1Section 14: List of termsThis section defines some of the terms that are used

Pagina 94

XR6/XR3 Installation Manual List of termsPage 14-2 Issue 3.0 2009-07-15Preset. A setting that controls power level, active exciter, and power schedul

Pagina 95

XR6/XR3 Installation ManualIssue 3.0 2009-07-15 Page IX-1IndexNumerics10 MHz Reference Input BNC connector, 10-2Aactive exciter 9-7active exciter, 9-

Pagina 96

XR6/XR3 Installation ManualPage IX-2 Issue 3.0 2009-07-15oscilloscope, 9-13output voltage waveform, 9-12Pparts ordering 12-2parts, 12-1planning assis

Pagina 98

XR6/XR3Installation ManualDocument: XR6/XR3-INSTIssue: 3.0 2009-07-15Nautel Limited10089 Peggy’s Cove RoadHackett’s Cove, NS Canada B3Z 3J4Phone: +1

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